RC-50-150 Mobile Abrasive Recycling System
Produktnr.
1012008
Beskrivelse
- GRITRECYCLINGSYSTEM TYPE RC-50-150
Can be equipped with extra abrasve hopper with sieve, for input on elevator Art nr: 1012009
Dimension (in Standing Position)
Height : 4.780 mm
Width : 2.180 mm
Depth : 2.180 mm
The used abrasive has to be put into the abrasive hopper, then it comes in a regulated flow to the elevator. From the elevator it comes in the rotary sieve, with holes ? 4, 5 and 6 mm at choice, if the abrasive is polluted with big parts like coating scale, woodchips, glass, etc. these contamination are separated through the rotating movement of the sieve. Further is the sieve complete with a dust exhaust connection. After the sieve the abrasive is flowing through a cascade system. The air wash action can be regulated to control the size of the reusable abrasive.
Dust and nonusable (to fine) abrasive are automatically discharged and collected in big bags or extracted by the separate filter PF1. The cleaned abrasive will fall into the abrasive silo and is ready to be store into big bags (or into blast vessels).
The installation is complete with: crane hooks, inspection covers and flexible dust-exhaust ducting to the big bags.
Technical specification
Weight (with empty silo) : ± 3.000 kg
Total power : ± 2 kW 230/400 Volt - 50/60 Hz in.
Compressed air : ± 5 bar
Silo-capacity : ± 1.600 Liter
Recycling capacity : 3.000 Liter/hour
- for garnet is this 2,3 x 3.000/1.000 = 6,9 ton/hour
- for steel grit is this 4,5 x 3.000/1.000 = 13,5 ton/hour
Abrasive hopper including sieve
Width approx. : 700 mm
Depth “ “ : 500 mm
Height “ “ : 650 mm
Made of 3 mm steel plate complete with sieve and grit regulating system to prevent bucket conveyor overload.
Elevator E50
Gear motor : 0,75 kW
Capacity : 50 l/min.
Closed dust free bearings systems.
Special belt with Columbus buckets.
Rotary sieve TZ-80
Capacity 80 liter pro minute.
Made from 2 and 3 mm steel plate, reinforced with Profiles. Provide with motor redactor 0,37 kW 230/400 Volt, dust closed bearings and an inspection cover. The rotary sieve must be used if the abrasive is polluted with big parts like coating scale, woodchips, glass, etc. These contamination’s are separated through the rotating movement of the sieve.
Further is the sieve complete with a dust-exhaust connection.
Cascade cleaner K350
Consisting of one heavy duty cascade system with double air wash action of the abrasive, mounted directly onto the outlet of the elevator. Oversized materials are separated by screens in the bucket elevator hopper. Cascade cleaner is connecting with a suction ducting Ø 180mm to the filter unit PF1-L.
Cartridge dust-filter PF1-L
Exhaust capacity : 960 m³/h
Static pressure : 1.200 Pa.
Electric motor : 0,75 kW, 400/690 V,3 Phase, 50 Hz.
Filter cartridges : 1 pcs - Ø 325x1000mm
Filter area : 15 m²
Filter material : Polyester fabric
Filter percentage : 99,9 %
Max. dust emission : < 1,5 mg/nm³
Cleaning : continuous by compr. air max. 5 bar Solenoid valves : 1 pcs (1" G)
Cleaning pressure : 4 bar
Cycle time : adjustable
Sequence : 1 cartridge simultaneous
Collecting bags : PVC bag
Operating principle
Dust laden air enters through the inlet plenum of the collector, where heavy particles fall immediately into the hopper. As the air flows through the filter cartridges, dust is deposited on the outside of the filtering media. The filter cartridges are cleaned automatically and continually without interrupting the operation of the dust collector. An adjustable timer controls the cycle time. Solenoid valves introduce jets of high-pressure air into the cartridges in turn, through the venture opening above each cartridge. The resulting reverse airflow cleans the filter cartridges. Dust removed from the filter surface settles into the hopper. As each pair of filter cartridges is cleaned in succession, the remaining stay
Abrasive silo S-1.600 liter
Silo constructed of 3mm steel plate and profiles complete with abrasive stop and connection for 2 big bags or 2 blast vessels.
Electrical panel with frequency convertor
To enable to use a power supply in 50Hz or 60Hz we will use a frequency convertor to start all 3 motors (elevator/drum sieve/fan) instead of standard system. Even when the power supply will be at 60 Hz the output to each motor will be 50 Hz at any time.
Further complete with automatic switch controllers, main switch, failure lamp and control buttons for:
? Abrasive reclaiming system
? Speed control reclaiming system
Electrical panel is including CEE-plug.
Steel frame construction
All components are mounted within a sturdy steel frame complete with crane hooks, so in this case the unit is easy to transport and requires little down-time to set up.